Riga Technical University

Department of Engineering Mechanics and Strength of Materials

 

RTU Course: "Automation of Strength Calculations for Constructions of Mechanical Engineering"

Prof. A. Janushevskis

 

 

FEA study of a steel column





Author: Romagna Filippo


Company: RTU - Riga Technical University


Date: 15-06-2005



  1. Introduction
  2. Description
  3. Materials
  4. Load & Restraint Information
  5. Study Property
  6. Contact
  7. Stress Analysis
  8. Frequency Analysis
  9. Buckling analisys
  10. Conclusion
  11. Appendix




1. Introduction



In this task will be analysed a composite structure made of a column (ISO Beam SB100x8, height = 1000 mm) with 2 traverses and 2 ribs welded to a base plate. Steel grade of the construction is AISI 1020. On the system are acting a compressive axial force of 25 KN at the higher end of the column and 2 force components, of 0.5 KN each, acting transversely to flange and wall creating appropriate bending moments. The plate is supported by a concrete bed so it's restrained in the vertical direction and is fixed by two bolts. The purpose of the work is to analyze the whole system with a FEA software (CosmosWORKS for SolidWORKS) in order to minimize the dimension of the base plate (the thickness) to ensure the pressure no more than 10MPa on the concrete bed.



2. Description



Three different kind of analysis have been done on the model: stress, frequency and buckling. Stress analysis has been done first in order to evaluate the stress in the structure and minimize its value on the concrete bed to 10 MPa. The base's thickness at the beginning was 10 mm after the study it results that a thickness of 8 mm is enough to keep the value in that range. The reported result are so based on the optimized model. Frequency and buckling give other useful information about the construction especially buckling's value that must be compared with the security factor (FOS) gained from stress analisys to see what come first (if buckling or structure's collapse).



3. Materials



No. Part Name Material Mass Volume
1 Base-1 AISI 1020 10.3131 lb 36.135 in^3
2 Beam-1 AISI 1020 18.9842 lb 66.5166 in^3
3 Rib-2 AISI 1020 0.452655 lb 1.58601 in^3
4 Rib-3 AISI 1020 0.452655 lb 1.58601 in^3
5 Traverse-1 AISI 1020 1.59535 lb 5.58977 in^3
6 Traverse-2 AISI 1020 1.59535 lb 5.58977 in^3



4. Load & Restraint Information



Restraint
Restraint-1 <Base-1> on 1 Face(s) with respect to reference geometry Piano frontale with displacement 0 cm normal to reference plane
Description:
Restraint-2 <Base-1> on 2 Face(s) fixed.
Description:


Load
Force-3 <Beam-1> on 1 Face(s) apply force 500 N along plane Dir 2Piano frontale using uniform distribution
Description:
Force-2 <Beam-1> on 1 Face(s) apply force 500 N along plane Dir 1 Piano frontale using uniform distribution
Description:
Force-1 <Beam-1> on 1 Face(s) apply normal force 25000 N using uniform distribution
Description:




5. Study Property



Mesh Information
Mesh Type: Solid mesh
Mesher Used: Standard
Automatic Transition: Off
Smooth Surface: On
Jacobian Check: 4 Points
Element Size: 0.012426 m
Tolerance: 0.00062129 m
Quality: High
Number of elements: 14697
Number of nodes: 29538


Solver Information
Quality: High
Solver Type: FFEPlus




6. Contact



Contact state: Touching faces - Bonded




7. Stress Analysis



Click the link for the stress analysis' results: STRESS



8. Frequency Analysis



Click the link for the frequency analysis' results: FREQUENCY



9. Buckling Analysis



Click the link for the buckling analysis' results: BUCKLING



10. Conclusion



From all the analysis we can conclude that the optimized basement should have a thickness of 8 mm to fulfill the requirements, as it's shown from the stress case of study. The comparison between the FOS and the LF in the buckling analysis tell us that the structure reach the yielding before the buckling cause 1.7 < 2.83 so the load that must be applied to yield the construction is lower than the one necessary to buckle it.



11. Appendix



Material name: AISI 1020
Description:
Material Source: Library files
Material Library Name: solidworks materials
Material Model Type: Linear Elastic Isotropic
Unit system: English (IPS)

Property Name Value
Elastic modulus 2.9013e+007 psi
Poisson's ratio 0.29
Shear modulus 1.117e+007 psi
Thermal expansion coefficient 8.3333e-006 /Fahrenheit
Mass density 0.28541 lb/in^3
Thermal conductivity 0.0006288 BTU/(in.s.F)
Specific heat 0.10033 Btu/(lb.F)
Yield strength 51000 psi
Tensile strength 61000 psi
Compressive strength 0 psi